INTECORR CONSULTANCY

INTECORR is an engineering consultancy company, comprises of corrosion and material specialists who committed to working closely with you in order to preserve your plants and assets integrity. We strive to provide the best services we could, inline with our vision : Integrity, Added Value, Commitment and Professionalism.

Our areas of expertise are capable of coping with the multi-disciplinary challenges in combating and preventing corrosion issues in the ever-demanding asset integrity requirement. We always listen to your problems, in exchange to that, we convey the solutions that you need to know. 

Our Services

Asset Integrity

Asset integrity studies are essential for ensuring the reliability and safety of plant facilities and assets impacted by brownfield modifications. These modifications may include process or parameter changes, mothballing, decommissioning, tie-ins, and more. To prepare facilities for their intended use in brownfield projects, a range of critical activities can be undertaken. These include Fit-for-Service (FFS) evaluations, remaining life and strength assessments, historical corrosion analysis, and corrosion forecasting to estimate future degradation.By implementing these measures, asset integrity studies help maintain operational efficiency, minimize risks, and ensure that plant assets remain fit for purpose, even under evolving conditions.

learn more

Corrosion Solutions

Intecorr Consultancy offers comprehensive corrosion solutions to safeguard your assets and enhance operational efficiency. Our services include corrosion modeling, corrosion assessment, and corrosion management strategies, designed to minimize risks and extend asset life. We specialize in performing detailed corrosion audits, identifying potential issues, and implementing targeted solutions such as optimal material selection, protective coatings and cathodic protection systems. With our expertise, we help industries reduce maintenance costs, improve asset reliability, and ensure long-term protection against corrosion.

learn more

Material Selection

Material selection is a vital aspect of plant design, ensuring the use of materials that are both technically and economically optimized while requiring minimal maintenance throughout the facility’s design life. At Intecorr Consultancy, we specialize in selecting construction materials—metallic and non-metallic—for a wide range of plant facilities.Our expertise extends to pipelines, vessels, heat exchangers, pipework, utilities, instruments, structural components, as well as rotating and static equipment. By combining technical precision with cost-effectiveness, we deliver material selection solutions that enhance durability and operational efficiency.

learn more

Metal Making and Treatment

Leveraging our deep understanding of materials science and industrial processes, we provide tailored solutions to enhance metal production efficiency such as that of casting (Zn, Al and Ferrous), machining and stamping; optimize surface properties, and ensure long-term performance. From alloy selection and process optimization to advanced surface coating techniques, our team supports clients in meeting stringent quality standards while improving operational sustainability. Whether addressing challenges in manufacturing, corrosion resistance, or surface integrity, we bring innovative approaches to help industries achieve excellence.

learn more

Risk Based Inspection

Risk-Based Inspection (RBI) provides a structured framework for developing inspection programs based on quantified risk factors. These factors are determined through the evaluation of Consequence of Failure (CoF) and Probability of Failure (PoF), ensuring a targeted and efficient approach to asset management. Our team excels in utilizing various RBI software and crafting accurate inputs such as corrosion groups, damage mechanisms, piping circuits, risk rankings, and Inspection Reference Plans (IRP). This expertise enables us to deliver comprehensive RBI solutions tailored to mitigate risks and optimize inspection processes.

learn more

EPCC Support

Intecorr Consultancy seamlessly integrates with your multidisciplinary team to deliver comprehensive material and corrosion engineering solutions for EPCC projects. Our expertise spans FEED verification, material selection, corrosion management strategies, and the development of specifications for corrosion protection systems, including cathodic protection, chemical injection, and protective coatings. We also collaborate with other disciplines to prepare and validate datasheets and specifications, ensuring alignment across project phases. As the engineering process advances, our skilled engineers provide crucial support to EPC contractors during technical bid evaluations (TBE), technical clarifications (TC), and the management of change (MOC), ensuring project success from inception to completion.

learn more

Material Failure Analysys

Intecorr Consultancy partners with leading laboratories and research institutes to offer comprehensive material failure analysis services. Our expertise includes in-situ inspection and sampling, failure analysis planning, and thorough review of laboratory results. We specialize in identifying root causes of material failures and providing actionable recommendations for mitigation. With our in-depth analysis and practical solutions, we help industries prevent future failures and improve the reliability of their assets.

learn more

Expert Witness

Intecorr Consultancy offers expert witness services, specializing in forensic investigations related to material and corrosion failures, quality issues, and contract specification disputes. We provide comprehensive expert witness statements, detailed reports, and affidavits, offering professional testimony in legal proceedings. Our expertise ensures that clients receive reliable and well-supported evidence to address technical disputes and support their legal cases.

learn more

Course and Training

Intecorr Consultancy offers tailored training and courses focused on corrosion and materials, designed to meet various competency levels. We provide both open training sessions at public venues and customized on-site training at your location. Our courses cover the fundamentals of science and engineering, incorporating field experience and real-world case studies to enhance learning. Additionally, we offer the opportunity to address your specific corrosion and materials challenges, providing expert consultation and practical solutions to everyday issues.

learn more

Our Experience

132

PreFEED and FEED

98

detailed design and epcc

46

corrosion studies

25

asset integrity and RBI

7

courses, training and Expert Witness

6

metal design and fabrication

Projects Comp​leted

Our Clients

Engineering Contractors/Consultants

faq

1. What are the primary services Intecorr Consultancy offers?

We specialize in corrosion and material engineering, offering services such as corrosion analysis, material selection, asset integrity assessments, corrosion management, and Front-End Engineering Design (FEED) and Detailed Design Engineering (DDE) supports for both Greenfield and Brownfield projects. we provide tailored solutions to enhance asset reliability, minimize downtime, and reduce maintenance costs for industries dealing with corrosion challenges. 

2. How does Intecorr support Greenfield and Brownfield projects?

We will be part of your engineering team, provide tailored Front-End Engineering Design (FEED) and Detailed Design Engineering (DDE) services for Greenfield and Brownfield projects, focusing on corrosion assessment, asset integrity, risk mitigation, corrosion protection, and material selection. We ensure seamless integration of new and upgraded systems, reducing risks and ensuring long-term project success while addressing environmental, technical, and safety concerns. 

3. Do you offer support for material selection in plant design?

Material selection is a critical aspect of plant design to ensure the longevity, safety, and cost-effectiveness of assets. At Intecorr, we consider several factors when selecting materials, including environmental conditions (temperature, pressure, and exposure to corrosive agents), mechanical properties, and the economic impact of the material’s lifecycle. We also evaluate the long-term maintenance requirements of the materials, ensuring they provide a balance between performance and cost efficiency. Our team works closely with clients to choose materials that meet both technical specifications and operational needs while minimizing risks related to corrosion and failure.


4. What is the role of material failure analysis in your services?

Material failure analysis is a crucial part of our services. We partner with laboratories and research institutes to perform in-situ inspections, analyze failure causes, and recommend mitigation strategies. Our services include post-failure investigations, providing clients with detailed reports and practical recommendations to prevent similar failures in the future and enhance operational efficiency. Our comprehensive analysis helps prevent future failures and improve asset reliability.

5. How does Intecorr assist with asset integrity management?

We support asset integrity through comprehensive assessments, including Fit-for-Service (FFS) evaluations, remaining life analysis, and failure prediction. Our services also include the management of change (MOC) support, helping clients track changes and manage risks, ensuring assets meet both safety and operational standards throughout their lifecycle.

Implementing the correct corrosion protection systems, including coatings, cathodic protection, and inhibitors, are crucial to safeguarding assets from environmental and operational degradation. By applying these protective systems, we reduce the rate of corrosion, thereby extending the lifespan of infrastructure such as pipelines, tanks, and offshore platforms. Intecorr helps clients choose the right corrosion protection systems based on the specific conditions of their assets, ensuring optimal protection against corrosive elements like water, chemicals, and harsh environmental conditions. Effective corrosion protection improves asset performance, reduces maintenance costs, and ensures safety.

6. What makes your corrosion management approach unique?

Our approach to corrosion management is holistic and data-driven. We combine advanced corrosion modeling with practical field experience to develop customized strategies that address specific operational challenges. By continuously monitoring assets and implementing preventive measures, we help clients achieve long-term asset reliability and minimize downtime.

7. What industries do you serve with your corrosion and material services?

We serve a variety of industries, including oil and gas, petrochemicals, power generation, and manufacturing. Our expertise in corrosion and material science applies to sectors where asset integrity, safety, and efficiency are critical to operations, offering tailored solutions to meet industry-specific challenges.

8. How do you manage corrosion risk in pipelines? 

Managing corrosion risk in pipelines is vital to maintaining their integrity and avoiding costly failures. Our pipeline corrosion management services include corrosion risk assessment and modelling, material selection, coating and cathodic protection (CP) design, and the implementation of corrosion monitoring systems. By performing risk assessments and identifying vulnerable pipeline sections, we help clients prioritize maintenance, extend pipeline life, and ensure operational safety. 

9. How do you handle technical bid evaluations (TBE) and clarifications (TC)?

Intecorr provides expert support during technical bid evaluations (TBE) and clarifications (TC) to ensure that contractors meet the required specifications and project standards. Our team reviews technical proposals, assesses contractor qualifications, and identifies any discrepancies or issues in the submitted bids. We also handle technical clarifications, working closely with clients and contractors to ensure that all aspects of the project are fully understood and that the final proposal aligns with the client’s objectives. This process helps ensure that the selected contractor delivers a solution that meets quality, cost, and safety requirements.

10. What does Fit-for-Service (FFS) evaluation entail?

Fit-for-Service (FFS) evaluation is a critical process that determines whether an asset, such as a vessel or pipeline, is safe to continue operating in its current condition. It involves assessing the remaining life of the asset, its structural integrity, and the potential for future degradation. Intecorr’s FFS evaluation combines engineering analysis, historical performance data, and predictive modeling to provide a comprehensive assessment of the asset’s condition. Based on the results, we offer recommendations for repairs, replacements, or continued service, helping clients optimize the safe operation of their assets.


11. How does corrosion management benefit industrial operations?

Corrosion management is essential for extending the lifespan of industrial assets and reducing maintenance costs. By implementing a comprehensive corrosion management strategy, we identify potential risks, prioritize areas for intervention, and apply preventive measures such as coatings, cathodic protection, and regular inspections. This proactive approach ensures the integrity of equipment, reduces the likelihood of unplanned downtime, and enhances operational safety. Ultimately, effective corrosion management leads to optimized asset performance, minimized risk of failures, and reduced total cost of ownership.


12. Can Intecorr act as an expert witness in legal cases?

Yes, Intecorr Consultancy offers expert witness services for legal proceedings involving material failures, corrosion-related incidents, and quality or specification disputes. Our team provides professional testimony, produces expert witness statements, and prepares detailed reports and affidavits to support legal cases. Whether you're involved in litigation, arbitration, or dispute resolution, our experts offer unbiased, scientifically backed insights to clarify complex technical issues and ensure your case is effectively represented in court.


13. What is a Risk-Based Inspection (RBI) system? 

A Risk-Based Inspection (RBI) system is a methodology that prioritizes inspection efforts based on the risk level of individual components. By evaluating the Consequence of Failure (CoF) and Probability of Failure (PoF), RBI helps optimize inspection schedules and resources. Intecorr Consultancy implements RBI by performing comprehensive risk assessments and defining critical inspection points for assets based on their risk profiles. This approach ensures that high-risk areas are inspected more frequently, reducing downtime and maintenance costs while extending asset life and improving safety.


14. What is included in your corrosion audit and inspection services?

Our corrosion audits and inspections involve a thorough assessment of your assets to identify potential corrosion risks. We utilize advanced techniques such as ultrasonic testing, visual inspections, and make use of the existing corrosion rate monitoring to evaluate the current condition of equipment and structures. Our team performs a gap analysis, comparing the asset’s performance with industry standards, and provides a detailed report outlining findings, recommendations for preventive measures, and a corrosion management plan tailored to your assets. This proactive approach helps reduce the risk of unexpected failures and improves long-term asset reliability.

15.  How does corrosion management benefit industrial operations?

Corrosion management is essential for extending the lifespan of industrial assets and reducing maintenance costs. By implementing a comprehensive corrosion management strategy, we identify potential risks, prioritize areas for intervention, and apply preventive measures such as coatings, cathodic protection, and regular inspections. This proactive approach ensures the integrity of equipment, reduces the likelihood of unplanned downtime, and enhances operational safety. Ultimately, effective corrosion management leads to optimized asset performance, minimized risk of failures, and reduced total cost of ownership.